A clutchable series-elastic actuator: design of a robotic knee prosthesis for minimum energy consumption

The cyclic and often linear torque-angle relationship of locomotion presents the opportunity to innovate on the design of traditional series-elastic actuators (SEAs). In this paper, a novel modification to the SEA architecture was proposed by adding a clutch in parallel with the motor within the SEA—denoted as a CSEA. This addition permits bimodal dynamics where the system is characterized by an SEA when the clutch is disengaged and a passive spring when the clutch is engaged. The purpose of the parallel clutch was to provide the ability to store energy in a tuned series spring, while requiring only reactionary torque from the clutch. Thus, when the clutch is engaged, a tuned elastic relationship can be achieved with minimal electrical energy consumption. The state-based model of the CSEA is introduced and the implementation of the CSEA mechanism in a powered knee prosthesis is detailed. The series elasticity was optimized to fit the spring-like torque-angle relationship of early stance phase knee flexion and extension during level ground walking. In simulation, the CSEA knee required 70% less electrical energy than a traditional SEA. Future work will focus on the mechanical implementation of the CSEA knee and an empirical demonstration of reduced electrical energy consumption during walking.

Series-Elastic Actuator Theory

Evidence from biomechanics research suggests that tendon series elasticity allows muscle to act in an optimal range of its force–length and force–velocity curves to achieve work and power amplification. In this investigation we put forth a simple model to quantify the capacity of series elasticity to increase work and power output from an actuator. We show that an appropriate spring constant increases the energy that an actuator can deliver to a mass by a factor of 4. The series elasticity changes the actuator operating point along its force–velocity curve and therefore affects the actuator work output over a fixed stroke length. In addition, the model predicts that a series spring can store energy and deliver peak powers greater than the power limit of the source by a factor of 1.4. Preliminary experiments are performed to test model predictions. We find qualitative agreement between the model and experimental data, highlighting the importance of series elasticity for actuator work and power amplification across a fixed stroke length. We present several non-dimensional relations that can aid designers in the fabrication of robotic and prosthetic limbs optimized for work and power delivery